CARBON FIBER AIR DUCATI

Carbon fiber is a high-strength material that is lighter than metal materials. Its weight is only one-quarter of steel, but its strength is more than four times that of steel. And it has a low coefficient of thermal expansion, good dimensional stability under extreme climatic conditions, and is not easy to deform. When subjected to a strong impact force, it has strong impact ability and high safety. The auto parts made by the carbon fiber molding process can also form different parts into one piece, reduce the number of parts, and facilitate the modular and integrated manufacturing of the automobile structure.

To finish customized carbon fiber air ducati parts , there are several critical steps : 

• Design the mould : First , customers share their 3D modeling drawing with us , we analyze how to manufacture the moulds for the parts ;
• Mould manufacturing : For moulds , we normally choose materials from aluminum , steel or fiberglass based on the structure design of the carbon fiber part ;  In order to get a perfect surface look of the carbon fiber parts , we need to polish the mould with a smooth surface ;
• Carbon fiber lay-up process : We cut the carbon fiber fabrics to the required shapes and sizes via automated cutting machine ; then lay-up the material into the moulds in specific orientations to optimize the best strength and stiffness .
• Consolidation and Curing : We place the mould into a vacuum bag and then remove the air from the vacuum bag ; heat the carbon fiber parts in autoclave or oven under controlled pressure and temperature ;
• Demolding : Once the parts are cured , we need to remove the part from the mould carefully to avoid any damage ;
• Trimming : We need to trim the edges and excess materials with CNC machines or laser cutter to get a precise part ;
• Finishing : After above processes , we will sand the carbon fiber part’s surface , apply UV-Resistant clear coat with glossy or matte finish ;
• Quality inspection : Check the surface defects , test the strength of the parts and verify if the sizes are exactly the same as drawing .Then we can pack and ship out the parts to customers.

Due to the various advantages of ducati carbon fiber, this material has been widely used in various parts of Porsche, BMW, Audi, Mercedes-Benz and other cars, such as body, hood, engine cover, intercooler, intake pipe, rear wing, center console , instrument panel, exhaust pipe, etc.

So , if you would like to customize the carbon fiber air ducati parts , please do not hesitate to contact us .